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KCT-540 CNC 5-Axis High-Speed Spring Coiling Machine from Leading China Suppliers and Factory

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The KCT-540 five-axis CNC high-speed spring coiling machine is a top-tier solution in modern precision spring manufacturing, setting a benchmark for efficiency among China suppliers and factories. Equipped with a state-of-the-art Taiwanese computer control system, this machine leverages Japanese Yaskawa and Sanyo servo motors alongside high-precision bearings to deliver exceptional stability and minimal wear during operation.

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One of the standout features of the KCT-540 is its highly flexible axis control design. The independent operation of the wire feed axis, cam axis, cutting axis, and dual pitch axes enables precise, complex synchronous linkages. This intelligent control system equips the machine to effectively manage a broad range of spring processing needs, from simple compression springs with wire diameters of 1.6-4.5mm to intricate tower springs, mattress springs, and shock-absorbing springs, all while ensuring consistent product quality and high precision.

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This revolutionary equipment seamlessly combines stability and adaptability, drastically enhancing production efficiency and product quality. It provides robust technical support for spring manufacturers in China, allowing them to diversify their product lines and meet varying market demands. For those seeking high-end, efficient spring manufacturing solutions, the KCT-540 is the ideal choice within the competitive landscape of suppliers and factories.

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    Model KCT-540
    Number Of Axes 5
    Wire Diameter Φ1.6–4.5mm
    Max Outer Diameter Φ80mm
    Max. Wire Feed Speed 96m/min
    Spring Index 3
    Feed Roller Group 3 Groups
    Feed Servo Motor 5.5kW
    Upper/Lower Cutter Servo Motor 2.7kW
    Cam Servo Motor 2.7kW × 2
    Pitch Servo Motor 1.8kW
    Air Pressure 0.2–0.4Pa
    Air Cylinder 2
    Probe 2
    Power 3P / 380V 50/60Hz
    Dimension (L×W×H) 1250 × 1400 × 1850mm
    Weight 1900 KG
    Product Description
    540 High Speed Spring Coiling Machine adopts Japan servo motor and Taiwan control system (YiTu Brand). Feeding axis, Cam axis, Up-cutter axis, Under-cutter axis and Pitch axis, which can work independently and synchronously. It can produce the kinds of Compression Spring with shorter testing time and high production rate. The 5th axis is the Pitch axis which can make the spring more easily to save the testing time and cost of the moulds. It also has the Rotary cutting to meet your different demand.
    Product Detail Display
    Frequently Asked Questions
    Q What wire diameter range is compatible with the KCT-540 spring coiling machine?
    The KCT-540 is designed to handle wire diameters ranging from Φ1.6mm to Φ4.5mm, making it suitable for a wide variety of compression spring production applications.
    Q What is the maximum production speed of the KCT-540?
    The machine supports a maximum wire feed speed of 96m/min, enabling high-volume and high-efficiency spring production with minimal downtime.
    Q What control system and motor brand does the KCT-540 use?
    The KCT-540 uses Japan servo motors combined with a Taiwan YiTu Brand control system, ensuring precise motion control, reliability, and long-term operational stability.
    Q What is the role of the 5th axis (Pitch axis) on this machine?
    The 5th axis is a dedicated Pitch axis that allows independent and synchronous pitch adjustment during spring coiling. This significantly reduces mould testing time and associated costs, improving overall production efficiency.
    Q Does the KCT-540 support rotary cutting?
    Yes. The KCT-540 is equipped with a Rotary Cutting function, providing greater flexibility to meet diverse spring end-cutting requirements across different production scenarios.
    Q What are the power supply requirements and overall machine dimensions?
    The KCT-540 requires a 3-phase 380V 50/60Hz power supply. Its overall dimensions are 1250 × 1400 × 1850mm (L×W×H) with a total machine weight of 1900 KG, suitable for standard industrial workshop installation.