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KCT-540 5-Axis CNC High-Speed Spring Coiling Machine from China Suppliers | Quality Factory Equipment

The KCT-540 five-axis CNC high-speed spring coiling machine sets a new standard in the realm of modern precision spring manufacturing in China. Renowned for its exceptional performance, this machine has become a preferred choice for suppliers and factories aiming for high-efficiency production. It features an advanced Taiwanese computer control system that works seamlessly with top-tier Japanese Yaskawa or Sanyo servo motors, complemented by high-precision bearings. This combination guarantees unparalleled stability and minimal wear during operation, One of the standout features of the KCT-540 is its sophisticated axis control design. The machine boasts independent and precise operation of the wire feed axis, cam axis, cutting axis, and two pitch axes, all capable of achieving complex synchronous linkages. This advanced intelligent control allows it to effortlessly accommodate a wide range of spring processing requirements—from simple compression springs with wire diameters of 1.6-4.5mm to demanding tower springs, mattress springs, and intricate shock-absorbing springs. With the KCT-540, suppliers can ensure consistent product quality and high precision, Combining exceptional stability with remarkable flexibility, the KCT-540 significantly enhances production efficiency and the overall quality of products. Its adaptability offers robust technical support for factories looking to broaden their product offerings and meet diverse market demands. The KCT-540 is undoubtedly the ultimate solution for those in China pursuing high-end, high-efficiency spring manufacturing

    Model KCT-540
    Number Of Axes 5
    Wire Diameter Φ1.6-4.5mm
    Max Outer Diameter Φ80mm
    Max. Wire Feed Speed 96m/min
    Spring Index 3
    Feed Roller Group 3 Groups
    Feed Servo Motor 5.5kW
    Upper/Lower Cutter Servo Motor 2.7kW
    Cam Servo Motor 2.7kW ×2
    Pitch Servo Motor 1.8kW
    Air Pressure 0.2-0.4Pa
    Air Cylinder 2
    Probe 2
    Power 3P / 380V 50/60Hz
    Dimension (L×W×H) 1250×1400×1850mm
    Weight 1900 KG

    Product Description

    540 High Speed Spring Coiling Machine adopts Japan servo motor and Taiwan control system (YiTu Brand). Feeding axis, Cam axis, Up-cutter axis, Under-cutter axis and Pitch axis, which can work independently and synchronously. It can produce the kinds of Compression Spring with shorter testing time and high production rate. The 5th axis is the Pitch axis which can make the spring more easily to save the testing time and cost of the moulds. It also has the Rotary cutting to meet your different demand.

    Product Detail Display

    Frequently Asked Questions

    Q1What wire diameter range does the KCT-540 Spring Coiling Machine support?
    The KCT-540 supports a wire diameter range of Φ1.6mm to Φ4.5mm, making it suitable for a wide variety of compression spring production applications.
    Q2What is the maximum outer diameter of springs produced by this machine?
    The machine can produce springs with a maximum outer diameter of Φ80mm, covering most standard industrial compression spring specifications.
    Q3What control system and motor brand does the KCT-540 use?
    The KCT-540 uses a Japan servo motor combined with a Taiwan YiTu Brand control system, ensuring high precision, reliability, and long-term stable operation.
    Q4What is the role of the 5th axis (Pitch axis) on this machine?
    The 5th axis is a dedicated Pitch axis that allows precise pitch control during spring coiling. This significantly reduces mould testing time and cost while improving the overall quality and consistency of each spring produced.
    Q5What power supply is required for the KCT-540?
    The machine requires a 3-phase / 380V power supply at 50/60Hz. Please ensure your facility's electrical infrastructure meets these requirements before installation.
    Q6Does the KCT-540 support rotary cutting, and what are its overall dimensions?
    Yes, the KCT-540 is equipped with a rotary cutting function to meet diverse production demands. Its overall dimensions are 1250×1400×1850mm (L×W×H) with a total machine weight of 1900KG.