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KCT-540 5-Axis CNC High-Speed Spring Coiling Machine - China Suppliers & Factory for Precision Manufacturing

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The KCT-540 five-axis CNC high-speed spring coiling machine stands as a pinnacle of modern precision spring manufacturing in China. As a leading choice among suppliers and factories, this machine offers remarkable performance that defines high-efficiency production standards in the industry. At its core, the KCT-540 is equipped with a state-of-the-art Taiwanese computer control system, which effectively manages Japanese Yaskawa or Sanyo servo motors. This combination, along with high-precision bearings, ensures unparalleled stability and minimal wear during operation.

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A key feature of the KCT-540 is its highly adaptable axis control design. The machine's wire feed axis, cam axis, cutting axis, and dual pitch axes function both independently and in complex synchronous linkages. This intelligent control capability enables the KCT-540 to effortlessly accommodate a wide range of spring processing requirements, from simple to intricate designs. Whether producing precision compression springs with wire diameters ranging from 1.6-4.5mm, or meeting the geometric precision needed for tower springs and mattress springs, or even crafting complex shock-absorbing springs, the KCT-540 guarantees product consistency and high precision.

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Combining stability with flexibility, this advanced equipment significantly enhances production efficiency and product quality. Its robust adaptability provides vital technical support for spring manufacturers in China aiming to diversify their product lines and meet varying market demands. The KCT-540 is undoubtedly the ideal choice for those seeking high-end, high-efficiency spring manufacturing solutions.

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    Model KCT-540
    Number Of Axes 5
    Wire Diameter Φ1.6–4.5 mm
    Max Outer Diameter Φ80 mm
    Max. Wire Feed Speed 96 m/min
    Spring Index 3
    Feed Roller Group 3 Groups
    Feed Servo Motor 5.5 kW
    Upper/Lower Cutter Servo Motor 2.7 kW
    Cam Servo Motor 2.7 kW × 2
    Pitch Servo Motor 1.8 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 2
    Probe 2
    Power 3P / 380V 50/60 Hz
    Dimension (L×W×H) 1250 × 1400 × 1850 mm
    Weight 1900 KG
    Product Description

    540 High Speed Spring Coiling Machine adopts Japan servo motor and Taiwan control system (YiTu Brand). Feeding axis, Cam axis, Up-cutter axis, Under-cutter axis and Pitch axis, which can work independently and synchronously. It can produce the kinds of Compression Spring with shorter testing time and high production rate.

    The 5th axis (Pitch axis) makes spring forming easier, saving testing time and mould costs. Rotary cutting is also available to meet diverse production demands.
    Product Detail Display
    Frequently Asked Questions
    Q What wire diameter range does the KCT-540 spring coiling machine support?
    The KCT-540 supports wire diameters ranging from Φ1.6 mm to Φ4.5 mm, making it suitable for a wide variety of compression spring production requirements.
    Q What is the maximum production speed of the KCT-540?
    The machine achieves a maximum wire feed speed of 96 m/min, delivering high-efficiency output while maintaining consistent spring quality.
    Q What control system and motor brand does the KCT-540 use?
    The KCT-540 uses a Japanese servo motor combined with a Taiwan YiTu Brand control system, ensuring reliable performance, precision, and long service life.
    Q What is the function of the 5th axis (Pitch axis) on this machine?
    The 5th axis is a dedicated Pitch axis that independently controls spring pitch formation. This significantly reduces testing time and lowers mould costs compared to traditional 4-axis machines.
    Q What power supply does the KCT-540 require?
    The machine requires a 3-phase 380V power supply at 50/60 Hz, which is standard for industrial manufacturing environments worldwide.
    Q Does the KCT-540 support rotary cutting, and what types of springs can it produce?
    Yes, the KCT-540 features a rotary cutting function to accommodate diverse production demands. It is primarily designed for manufacturing compression springs and supports various specifications within its wire diameter and outer diameter range.