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KCT-1220: China Suppliers' Factory Increases Spring Manufacturing Setup Speed by 50% with Camless CNC Technology

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In the realm of precision spring manufacturing in China, time efficiency is paramount. The kCT-1220 twelve-axis camless CNC universal spring forming machine is setting a new standard in productivity for suppliers and factories alike. Specifically engineered for creating precision springs with wire diameters ranging from 0.3 to 2.0mm, this innovative machine expertly handles the full spectrum of compression springs, tension springs, single/double torsion springs, and even complex coiled springs. It drastically enhances the production process with a remarkable 50% reduction in setup time.

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The kCT-1220's competitive edge lies in its groundbreaking camless CNC design. By utilizing twelve-axis precision linkage, it dispenses with the constraints of traditional mechanical cams, transforming what was once a manual and time-consuming setup into an efficient digital process. Operators simply enter parameters via an intuitive interface, and the system automatically calibrates all axes, dramatically cutting down the extensive mechanical preparation and trial-and-error phases that have plagued conventional setups. This agility enables factories to swiftly adapt to diverse spring types, meeting the demands of modern small-batch and multi-variety orders with unprecedented speed.

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For suppliers and manufacturers in China seeking enhanced precision and efficiency, the kCT-1220 is not just an upgrade in equipment, but a strategic shift in production methodology. It converts setup times into measurable output and profitability, providing a significant competitive advantage in an ever-evolving market.

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    Model KCT-1220WZ
    Number Of Axes 12 (Max 18 axes)
    Wire Diameter Φ0.3–2.0 mm
    Max. Wire Feed Speed 120 m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9 kW
    Quill Servo Motor 1.0 kW
    Wire Rotation Motor 2.9 kW
    Former Servo Motor 0.85 kW × 8
    Spinner Servo Motor 0.4 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60 Hz
    Dimension (L×W×H) 1500 × 1160 × 1800 mm
    Weight 1500 KG
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    Product Detail Display

    Frequently Asked Questions

    Q1 What wire diameter range does the KCT-1220WZ support?
    The KCT-1220WZ supports wire diameters ranging from Φ0.3 mm to Φ2.0 mm, making it suitable for a wide variety of spring forming applications.
    Q2 How many axes does the KCT-1220WZ have, and can it be expanded?
    The machine comes standard with 12 axes and can be expanded up to a maximum of 18 axes to accommodate more complex spring designs and production requirements.
    Q3 What is the maximum wire feed speed of this machine?
    The KCT-1220WZ achieves a maximum wire feed speed of 120 m/min, ensuring high productivity and efficient production output.
    Q4 What power supply is required for the KCT-1220WZ?
    The machine requires a 3-phase 380V power supply at 50/60 Hz. Please ensure your facility's electrical system meets these specifications before installation.
    Q5 What are the machine's overall dimensions and weight?
    The KCT-1220WZ measures 1500 × 1160 × 1800 mm (L×W×H) and weighs approximately 1500 KG. Adequate floor space and load-bearing capacity should be confirmed prior to installation.
    Q6 What air pressure is needed to operate the KCT-1220WZ?
    The machine operates with an air pressure of 0.2–0.4 Pa and is equipped with 5 air cylinders, ensuring stable and precise pneumatic control during the spring forming process.