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KCT-1220: Boost Spring Manufacturing Setup Speed by 50% - Top China Suppliers & Factory Solution

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In the competitive realm of precision spring manufacturing, timing is critical. Traditional equipment often struggles with lengthy setup procedures, but the kCT-1220 twelve-axis camless CNC universal spring forming machine is setting new standards for efficiency. Specifically designed for producing precision springs with wire diameters from 0.3 to 2.0mm, this advanced machine adeptly handles a wide range of spring types, including compression springs, tension springs, single and double torsion springs, as well as intricate coiled springs. With an impressive 50% increase in setup speed, it redefines the production rhythm in the industry.

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The kCT-1220's competitive edge lies in its innovative camless CNC design. By employing twelve-axis precision linkage, it removes the constraints caused by physical cams, transforming what were once manual adjustments into seamless digital commands. Operators can easily input parameters through an intelligent interface, enabling the system to automatically calibrate all axes. This significantly reduces the time-consuming stages of mechanical preparation and trial and error typically found in traditional setups. Consequently, manufacturers can rapidly switch between different spring types, allowing them to meet the demands of contemporary small-batch and diverse order requirements.

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For spring manufacturers in China seeking precision and efficiency, the kCT-1220 is more than just an equipment upgrade; it represents a strategic shift in production methodology. By converting setup time into measurable capacity and profits, this machine empowers factories to secure a competitive advantage in the fast-evolving marketplace. Collaborating with leading suppliers, adopting the kCT-1220 allows your factory to thrive in today's dynamic manufacturing landscape.

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    Model KCT-1220WZ
    Number Of Axes 12 (Max 18 axes)
    Wire Diameter Φ0.3–2.0 mm
    Max. Wire Feed Speed 120 m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9 kW
    Quill Servo Motor 1.0 kW
    Wire Rotation Motor 2.9 kW
    Former Servo Motor 0.85 kW × 8
    Spinner Servo Motor 0.4 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60 Hz
    Dimension (L×W×H) 1500 × 1160 × 1800 mm
    Weight 1500 KG

    Product Detail Display

    Frequently Asked Questions

    Q1 What wire diameter range is compatible with the KCT-1220WZ spring coiling machine?
    The KCT-1220WZ is designed to handle wire diameters ranging from Φ0.3 mm to Φ2.0 mm, making it suitable for a wide variety of spring production applications.
    Q2 How many axes does the KCT-1220WZ support, and can it be expanded?
    The standard configuration features 12 axes. The machine supports expansion up to a maximum of 18 axes, providing flexibility for more complex spring geometries and production requirements.
    Q3 What is the maximum wire feed speed of the KCT-1220WZ?
    The KCT-1220WZ achieves a maximum wire feed speed of 120 m/min, ensuring high productivity and efficiency in continuous spring manufacturing operations.
    Q4 What power supply is required to operate the KCT-1220WZ?
    The machine requires a three-phase power supply at 380V, 50/60 Hz (3P/380V 50/60 Hz). Please ensure your facility's electrical infrastructure meets these specifications before installation.
    Q5 What are the overall dimensions and weight of the KCT-1220WZ?
    The KCT-1220WZ measures 1500 × 1160 × 1800 mm (L × W × H) and weighs approximately 1,500 kg. Adequate floor space and load-bearing capacity should be confirmed prior to installation.
    Q6 How many servo motors does the KCT-1220WZ use, and what are their specifications?
    The machine is equipped with multiple servo motors: a 2.9 kW feed servo motor, a 1.0 kW quill servo motor, a 2.9 kW wire rotation motor, eight former servo motors at 0.85 kW each, and a 0.4 kW spinner servo motor — delivering precise, multi-axis motion control throughout the coiling process.