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KCT-1020: Ten-Axis Camless CNC Spring Forming Machine - Top China Suppliers & Factory for Precision Production

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Efficiency and precision are paramount in the realm of precision spring manufacturing. Presenting the KCT-1020 ten-axis camless CNC universal spring forming machine, a groundbreaking solution for Chinese suppliers and factories looking to enhance production capabilities. This innovative machine replaces traditional cam structures with an advanced crank forming system, facilitating complex movements while minimizing cumbersome mechanical adjustments. As a result, it significantly accelerates machine setup speed, thereby boosting overall production efficiency.

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The KCT-1020 is engineered to accommodate wire diameters ranging from 0.2 mm to 2.0 mm, perfectly catering to the needs of medium and fine wire diameter precision springs. Capable of producing compression springs, tension springs, torque springs, and intricate coiled springs, this ten-axis CNC system offers unparalleled flexibility and stability. Its multi-axis linkage allows for one-time forming of springs with complex geometries, ensuring industry-leading consistency and precision.

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One of the standout features of the KCT-1020 is its camless design along with its intelligent CNC system, which streamlines product changeover and parameter adjustments. Gone are the days of lengthy setup processes; this machine simplifies the entire operation, reducing debugging time and enhancing setup efficiency by over 50%. Such adaptability is vital for suppliers and factories focusing on flexible production with small batches and diverse varieties, delivering customers a competitive edge in market responsiveness.

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In summary, the KCT-1020 is not just a high-performance forming machine; it's a transformative tool for the spring manufacturing industry. As suppliers and factories move towards intelligent and efficient production, this machine stands out with faster setup, broader adaptability, and exceptional precision. It revitalizes spring production, steering the industry to unprecedented heights.

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    Model KCT-1020WZ
    Number Of Axes 10
    Wire Diameter Φ0.2–2.0mm
    Max. Wire Feed Speed 120m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9kW
    Quill Servo Motor 1.0kW
    Fomer Servo Motor 0.85kW × 8
    Spinner Servo Motor 0.4kW
    Air Pressure 0.2–0.4Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60Hz
    Dimension (L×W×H) 1500 × 1160 × 1800mm
    Weight 1500 KG

    Product Detail Display

    Frequently Asked Questions

    Q What wire diameter range does the KCT-1020WZ support?
    A The KCT-1020WZ supports wire diameters ranging from Φ0.2mm to Φ2.0mm, making it suitable for a wide variety of spring coiling applications across different wire gauges.
    Q How many servo axes does the KCT-1020WZ have, and what are they used for?
    A The machine features 10 servo axes in total. These include 2 feed servo motors (2.9kW), 1 quill servo motor (1.0kW), 8 former servo motors (0.85kW each), and 1 spinner servo motor (0.4kW), providing precise multi-axis control for complex spring forming.
    Q What is the maximum wire feed speed of the KCT-1020WZ?
    A The maximum wire feed speed is 120 meters per minute, enabling high-efficiency production while maintaining consistent spring quality and dimensional accuracy.
    Q What power supply is required for the KCT-1020WZ?
    A The KCT-1020WZ requires a three-phase power supply at 380V, 50/60Hz. Please ensure your facility's electrical infrastructure meets these specifications before installation.
    Q What are the machine's dimensions and weight?
    A The KCT-1020WZ measures 1500mm (L) × 1160mm (W) × 1800mm (H) and weighs approximately 1500 kg. Adequate floor space and load-bearing capacity should be confirmed prior to installation.
    Q What air pressure is required, and how many air cylinders does the machine use?
    A The machine operates at an air pressure of 0.2–0.4 Pa and is equipped with 5 air cylinders along with 5 probes, ensuring stable pneumatic control and precise detection during the spring forming process.