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KCT-1020: Ten-Axis Camless CNC Spring Forming Machine by China Factory Suppliers for Precision Manufacturing

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In the precision spring manufacturing industry, efficiency and accuracy remain top priorities. The KCT-1020 ten-axis camless CNC universal spring forming machine emerges as a cutting-edge solution to meet these essential demands. This innovative machine features a unique crank forming system that replaces traditional cam designs, enabling complex movements while significantly minimizing time-consuming mechanical adjustments. Recognized as a breakthrough in machine setup speed, the KCT-1020 enhances production efficiency, catering to China's growing manufacturing needs.

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This robust machine accommodates wire diameters ranging from 0.2 mm to 2.0 mm, fully addressing the requirements for medium and fine wire diameter precision springs. Whether producing compression springs, tension springs, torque springs, or intricate coiled springs, the KCT-1020 ensures rapid and accurate forming due to the flexibility and stability of its ten-axis CNC system. With multi-axis linkage, it allows for the one-time formation of springs with complex geometries, achieving leading product consistency and precision, making it a preferred choice for suppliers in the industry.

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The camless design, paired with an advanced intelligent CNC system, facilitates convenient product changeover and parameter adjustments. Traditional lengthy setup processes are streamlined, resulting in a significant reduction in debugging time and an improvement in setup efficiency by over 50%. This adaptability aligns perfectly with the trend towards flexible production with small batches and diverse varieties, offering suppliers a valuable edge in market responsiveness.

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In summary, the KCT-1020 stands out not only as a high-performance forming machine but also as a vital asset for spring manufacturing factories aiming to transition toward intelligent and efficient production. With expedited setup, enhanced adaptability, and superior precision, this machine injects fresh momentum into spring production, propelling the industry to achieve higher standards.

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    Model KCT-1020WZ
    Number Of Axes 10
    Wire Diameter Φ0.2–2.0mm
    Max. Wire Feed Speed 120m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9kW
    Quill Servo Motor 1.0kW
    Former Servo Motor 0.85kW × 8
    Spinner Servo Motor 0.4kW
    Air Pressure 0.2–0.4Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60Hz
    Dimension (L×W×H) 1500 × 1160 × 1800mm
    Weight 1500 KG
    📷 Product Detail Display
    Frequently Asked Questions
    Q What wire diameter range is compatible with the KCT-1020WZ spring coiling machine?
    The KCT-1020WZ supports wire diameters ranging from Φ0.2mm to Φ2.0mm, making it suitable for a wide variety of spring manufacturing applications including compression, extension, and torsion springs.
    Q How many servo axes does the KCT-1020WZ feature, and what are they used for?
    The machine is equipped with 10 servo axes in total, including 2 feed servo motors (2.9kW), 1 quill servo motor (1.0kW), 8 former servo motors (0.85kW each), and 1 spinner servo motor (0.4kW), enabling high-precision multi-directional forming control.
    Q What is the maximum wire feed speed of the KCT-1020WZ?
    The KCT-1020WZ achieves a maximum wire feed speed of 120 meters per minute, ensuring high production efficiency for large-volume spring manufacturing operations.
    Q What power supply is required to operate the KCT-1020WZ?
    The KCT-1020WZ requires a 3-phase 380V power supply at 50/60Hz. Please ensure your facility's electrical infrastructure meets these specifications before installation.
    Q What are the machine's physical dimensions and weight?
    The KCT-1020WZ measures 1500mm (L) × 1160mm (W) × 1800mm (H) and weighs approximately 1500 KG. Adequate floor space and load-bearing capacity should be confirmed prior to installation.
    Q What air pressure is required, and how many air cylinders does the machine use?
    The machine operates within an air pressure range of 0.2–0.4Pa and is equipped with 5 air cylinders along with 5 probes, supporting stable and precise automated spring forming processes.