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KCT-1020: Advanced Ten-Axis Camless CNC Spring Forming Machine from China Suppliers and Factory

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In the realm of precision spring manufacturing, efficiency and precision are essential goals. The KCT-1020 ten-axis camless CNC universal spring forming machine emerges as a leading solution tailored to these core requirements. This innovative machine features a groundbreaking crank forming system, which eliminates the traditional cam structure, enabling complex movements while significantly reducing the cumbersome mechanical adjustments often associated with spring production. As a result, the KCT-1020 is celebrated for its revolutionary improvements in machine setup speed, greatly enhancing overall production efficiency.

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Designed to accommodate wire diameters ranging from 0.2 mm to 2.0 mm, this robust machine perfectly meets the needs for medium and fine wire diameter precision springs. From compression springs to tension springs, torque springs, and intricate coiled springs, the KCT-1020 excels in achieving accurate and rapid forming. Its flexible and stable ten-axis CNC system ensures multi-axis linkage compatibility, allowing for the one-time forming of springs with complex geometries and delivering industry-leading consistency and precision.

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Notably, the camless design, paired with an advanced intelligent CNC system, simplifies product changeovers and parameter adjustments, making them incredibly convenient. The traditionally lengthy setup process is streamlined, significantly reducing debugging time and improving setup efficiency by over 50%. This feature aligns with the growing demand for flexible production capabilities, enabling suppliers and factories in China to effectively respond to market needs with small batch and varied production runs.

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In summary, the KCT-1020 is not only a high-performance forming machine but also a transformative tool for the spring manufacturing industry, propelling it towards intelligent and efficient production. With faster setup times, broader adaptability, and superior precision, this machine injects vital momentum into spring production, continuously elevating industry standards.

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    Model KCT-1020WZ
    Number Of Axes 10
    Wire Diameter Φ0.2–2.0 mm
    Max. Wire Feed Speed 120 m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9 kW
    Quill Servo Motor 1.0 kW
    Former Servo Motor 0.85 kW × 8
    Spinner Servo Motor 0.4 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60 Hz
    Dimension (L×W×H) 1500 × 1160 × 1800 mm
    Weight 1500 KG

    Product Detail Display

    Frequently Asked Questions

    Q1What wire diameter range is compatible with the KCT-1020WZ spring coiling machine?
    The KCT-1020WZ is designed to handle wire diameters ranging from Φ0.2 mm to Φ2.0 mm, making it suitable for a wide variety of spring production applications from fine precision springs to heavier-duty coils.
    Q2How many servo axes does the KCT-1020WZ feature, and what are they used for?
    The machine features 10 servo axes in total, including 2 feed servo motors (2.9 kW), 1 quill servo motor (1.0 kW), 8 former servo motors (0.85 kW each), and 1 spinner servo motor (0.4 kW). This multi-axis configuration enables high-precision, complex spring geometry production.
    Q3What is the maximum wire feed speed of the KCT-1020WZ?
    The KCT-1020WZ supports a maximum wire feed speed of 120 m/min, allowing for high-efficiency, high-volume spring production while maintaining dimensional accuracy.
    Q4What power supply is required to operate the KCT-1020WZ?
    The machine requires a three-phase power supply at 380V, 50/60 Hz (3P/380V 50/60 Hz). Please ensure your facility's electrical infrastructure meets this specification before installation.
    Q5What are the overall dimensions and weight of the KCT-1020WZ?
    The KCT-1020WZ measures 1500 × 1160 × 1800 mm (L×W×H) and weighs approximately 1,500 kg. Adequate floor space and load-bearing capacity should be confirmed prior to installation.
    Q6What air pressure is required for the KCT-1020WZ, and how many air cylinders does it have?
    The machine operates at an air pressure of 0.2–0.4 Pa and is equipped with 5 air cylinders along with 5 probes. A stable, clean compressed air supply within this pressure range is recommended for optimal performance.