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High-Speed KCT-540 5-Axis CNC Spring Coiling Machine - China Suppliers & Factory for Precision Manufacturing

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The KCT-540 five-axis CNC high-speed spring coiling machine stands as a leader in modern precision spring manufacturing in China. Known for its exceptional performance, this machine has set a new benchmark for high-efficiency production among suppliers in the industry. At its core, it features an advanced Taiwanese computer control system that seamlessly integrates with Japanese Yaskawa or Sanyo servo motors, complemented by high-precision bearings for unparalleled stability and minimal wear during operation.

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A standout feature of the KCT-540 is its highly flexible axis control design. The wire feed axis, cam axis, cutting axis, and dual pitch axes can operate independently and precisely, achieving complex synchronous linkages. This intelligent control capability makes it easy for the machine to handle a diverse range of spring processing requirements, from basic precision compression springs with wire diameters of 1.6-4.5mm to tower springs, mattress springs, and even intricate shock-absorbing springs. With the KCT-540, manufacturers can expect consistent and high-precision products.

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This machine effectively combines stability and flexibility, greatly enhancing production efficiency and product quality. Its robust adaptability offers essential technical support for spring factories looking to expand their product offerings and meet various market demands. For those in pursuit of high-end, high-efficiency spring manufacturing, the KCT-540 is undoubtedly the ideal solution provided by leading suppliers in China.

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    Model KCT-540
    Number Of Axes 5
    Wire Diameter Φ1.6–4.5mm
    Max Outer Diameter Φ80mm
    Max. Wire Feed Speed 96m/min
    Spring Index 3
    Feed Roller Group 3 Groups
    Feed Servo Motor 5.5kW
    Upper/Lower Cutter Servo Motor 2.7kW
    Cam Servo Motor 2.7kW × 2
    Pitch Servo Motor 1.8kW
    Air Pressure 0.2–0.4Pa
    Air Cylinder 2
    Probe 2
    Power 3P / 380V 50/60Hz
    Dimension (L×W×H) 1250 × 1400 × 1850mm
    Weight 1900 KG

    Product Description

    540 High Speed Spring Coiling Machine adopts Japan servo motor and Taiwan control system (YiTu Brand). Feeding axis, Cam axis, Up-cutter axis, Under-cutter axis and Pitch axis, which can work independently and synchronously. It can produce the kinds of Compression Spring with shorter testing time and high production rate. The 5th axis is the Pitch axis which can make the spring more easily to save the testing time and cost of the moulds. It also has the Rotary cutting to meet your different demand.

    Product Detail Display

    Frequently Asked Questions

    Q What wire diameter range is the KCT-540 Spring Coiling Machine compatible with?
    A The KCT-540 is designed to handle wire diameters ranging from Φ1.6mm to Φ4.5mm, making it suitable for a wide variety of compression spring production requirements.
    Q What is the maximum outer diameter of springs produced by this machine?
    A The KCT-540 can produce compression springs with a maximum outer diameter of Φ80mm, accommodating a broad range of industrial spring specifications.
    Q What is the role of the 5th axis (Pitch axis) in the KCT-540?
    A The 5th axis is a dedicated Pitch axis that independently controls the pitch of the spring during coiling. This significantly reduces testing time and lowers the cost of mould adjustments, improving overall production efficiency.
    Q Which control system and motor brand does the KCT-540 use?
    A The machine is equipped with Japanese servo motors and a Taiwan-made YiTu brand control system, ensuring high precision, reliability, and long-term operational stability.
    Q What power supply is required to operate the KCT-540?
    A The KCT-540 requires a 3-phase 380V power supply at 50/60Hz. Please ensure your facility meets this electrical specification before installation.
    Q Does the KCT-540 support rotary cutting, and how does it benefit production?
    A Yes, the KCT-540 features a Rotary Cutting function. This allows the machine to meet diverse cutting demands, improve cut-end quality, and expand the range of spring types that can be produced on a single machine.