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China KCT-540 5-Axis CNC High-Speed Spring Coiling Machine - Top Suppliers & Factory Efficient Production

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Introducing the KCT-540 five-axis CNC high-speed spring coiling machine, a pinnacle of modern precision spring manufacturing in China. This advanced machine has set a new standard for high-efficiency production among suppliers in the industry. At its core, the KCT-540 employs a sophisticated Taiwanese computer control system that seamlessly integrates with Japanese Yaskawa or Sanyo servo motors, along with high-precision bearings, to ensure remarkable stability and minimal wear during operation.

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The standout feature of the KCT-540 is its highly flexible axis control design. Each axis—including wire feed, cam, cutting, and two pitch axes—can operate independently or in complex synchronous linkages. This intelligent control capability allows manufacturers to manage a wide range of spring processing requirements effortlessly. From precision compression springs with wire diameters of 1.6-4.5mm to intricate tower springs, mattress springs, and specialized shock-absorbing springs, the KCT-540 delivers consistent quality and high precision tailored to various needs.

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This machine uniquely combines stability and flexibility, significantly enhancing production efficiency and product quality for factories looking to scale. Its robust adaptability equips spring manufacturers in China to broaden their product offerings and meet diverse market demands. The KCT-540 is the ultimate choice for those seeking high-end, high-efficiency spring manufacturing solutions.

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    Model KCT-540
    Number Of Axes 5
    Wire Diameter Φ1.6–4.5 mm
    Max Outer Diameter Φ80 mm
    Max. Wire Feed Speed 96 m/min
    Spring Index 3
    Feed Roller Group 3 Groups
    Feed Servo Motor 5.5 kW
    Upper/Lower Cutter Servo Motor 2.7 kW
    Cam Servo Motor 2.7 kW × 2
    Pitch Servo Motor 1.8 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 2
    Probe 2
    Power 3P / 380V 50/60 Hz
    Dimension (L×W×H) 1250 × 1400 × 1850 mm
    Weight 1900 KG
    Product Description

    540 High Speed Spring Coiling Machine adopts Japan servo motor and Taiwan control system (YiTu Brand). Feeding axis, Cam axis, Up-cutter axis, Under-cutter axis and Pitch axis, which can work independently and synchronously. It can produce the kinds of Compression Spring with shorter testing time and high production rate. The 5th axis is the Pitch axis which can make the spring more easily to save the testing time and cost of the moulds. It also has the Rotary cutting to meet your different demand.

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    5-Axis Independent & Synchronous Control Feeding, Cam, Up-cutter, Under-cutter and Pitch axes work independently and in sync for precise coiling.
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    Japan Servo Motor + Taiwan YiTu Control System Premium components ensure high reliability, accuracy and long service life.
    High-Speed Production — Up to 96 m/min Maximise throughput with reduced testing time and lower mould costs.
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    Rotary Cutting Function Supports rotary cutting to meet diverse compression spring manufacturing requirements.
    Product Detail Display
    Frequently Asked Questions
    QWhat wire diameter range does the KCT-540 spring coiling machine support?
    The KCT-540 supports wire diameters from Φ1.6 mm to Φ4.5 mm, making it suitable for a wide range of compression spring production applications.
    QWhat is the maximum wire feed speed of the KCT-540?
    The maximum wire feed speed is 96 m/min, enabling high-speed production and significantly improving output efficiency compared to conventional machines.
    QWhat control system and motor brand does the KCT-540 use?
    The KCT-540 is equipped with Japan servo motors and a Taiwan YiTu brand control system, ensuring high precision, stability and long-term reliability.
    QWhat is the role of the 5th axis (Pitch axis) on the KCT-540?
    The dedicated Pitch axis (5th axis) allows for precise pitch adjustment during spring coiling, reducing testing time and lowering the cost associated with mould changes and setup.
    QDoes the KCT-540 support rotary cutting?
    Yes, the KCT-540 features a rotary cutting function, providing greater flexibility to meet different spring end-cutting requirements and diverse manufacturing demands.
    QWhat are the power supply requirements and overall machine dimensions?
    The machine requires a 3-phase 380V 50/60 Hz power supply. Its overall dimensions are 1250 × 1400 × 1850 mm (L×W×H) with a total weight of 1900 KG.