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China KCT-540 5-Axis CNC High-Speed Spring Coiling Machine - Ideal Choice for Suppliers and Factory Efficiency

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The KCT-540 five-axis CNC high-speed spring coiling machine stands at the forefront of modern precision spring manufacturing in China. Renowned for its exceptional performance, this machine has set the standard for efficient production among leading suppliers in the industry. Powered by an advanced Taiwanese computer control system, the KCT-540 seamlessly integrates Japanese Yaskawa or Sanyo servo motors, complemented by high-precision bearings for unparalleled stability and minimal wear during operation.

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A standout feature of the KCT-540 is its highly flexible axis control design. The machine’s wire feed axis, cam axis, cutting axis, and two pitch axes operate independently and accurately, facilitating complex synchronous linkages. This intelligent control system enables the KCT-540 to adapt to various spring processing requirements, whether producing precision compression springs with wire diameters ranging from 1.6 to 4.5mm, or manufacturing tower springs and mattress springs with strict geometric specifications, including intricate shock-absorbing springs. Consistency and high precision are guaranteed with every product.

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This innovative equipment strikes a perfect balance between stability and flexibility, significantly boosting production efficiency and enhancing product quality. Its remarkable adaptability provides robust technical support for spring manufacturers at our factory, empowering them to diversify their product lines and meet the evolving demands of the market. For those seeking top-tier, high-efficiency spring manufacturing solutions, the KCT-540 is undoubtedly the ultimate choice among suppliers in China.

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    Model KCT-540
    Number Of Axes 5
    Wire Diameter Φ1.6–4.5 mm
    Max Outer Diameter Φ80 mm
    Max. Wire Feed Speed 96 m/min
    Spring Index 3
    Feed Roller Group 3 Groups
    Feed Servo Motor 5.5 kW
    Upper/Lower Cutter Servo Motor 2.7 kW
    Cam Servo Motor 2.7 kW × 2
    Pitch Servo Motor 1.8 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 2
    Probe 2
    Power 3P / 380V 50/60 Hz
    Dimension (L × W × H) 1250 × 1400 × 1850 mm
    Weight 1900 KG
    Product Description
    540 High Speed Spring Coiling Machine adopts Japan servo motor and Taiwan control system (YiTu Brand). Feeding axis, Cam axis, Up-cutter axis, Under-cutter axis and Pitch axis, which can work independently and synchronously. It can produce the kinds of Compression Spring with shorter testing time and high production rate. The 5th axis is the Pitch axis which can make the spring more easily to save the testing time and cost of the moulds. It also has the Rotary cutting to meet your different demand.
    Product Detail Display
    Frequently Asked Questions
    • Q1 What wire diameter range is compatible with the KCT-540 spring coiling machine?
      The KCT-540 supports wire diameters from Φ1.6 mm to Φ4.5 mm, making it suitable for a wide variety of compression spring production requirements.
    • Q2 What is the maximum outer diameter of springs produced by this machine?
      The KCT-540 can produce compression springs with a maximum outer diameter of Φ80 mm, accommodating diverse industrial applications.
    • Q3 What control system and motor brand does the KCT-540 use?
      The machine adopts a Japan servo motor combined with a Taiwan YiTu Brand control system, ensuring high precision, reliability, and stable long-term performance.
    • Q4 What is the role of the 5th axis (Pitch axis) on the KCT-540?
      The 5th Pitch axis allows independent and synchronous pitch adjustment, significantly reducing mould testing time and cost while improving overall spring quality and consistency.
    • Q5 What power supply is required to operate the KCT-540?
      The KCT-540 requires a 3-phase / 380V power supply at 50/60 Hz. Please ensure your facility's electrical infrastructure meets these specifications before installation.
    • Q6 Does the KCT-540 support rotary cutting, and what is the maximum wire feed speed?
      Yes, the KCT-540 features a rotary cutting function to meet diverse production demands. Its maximum wire feed speed reaches 96 m/min, enabling high-speed and efficient compression spring manufacturing.