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China KCT-1020 Ten-Axis Camless CNC Universal Spring Forming Machine - Premier Suppliers & Factory Solutions

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In the realm of precision spring manufacturing, the quest for efficiency and accuracy remains paramount. Enter the KCT-1020 ten-axis camless CNC universal spring forming machine—a groundbreaking solution for producers in China seeking to meet these essential demands. This innovative machine's crank forming system eliminates the outdated cam structure, enabling intricate movements while streamlining mechanical adjustments. This shift is recognized as a significant enhancement in machine setup speed, resulting in a remarkable boost in production efficiency for factories.

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Designed to accommodate wire diameters from 0.2 mm to 2.0 mm, the KCT-1020 is tailored to fulfill the needs of medium and fine wire diameter precision springs. Whether producing compression springs, tension springs, torque springs, or complex coiled springs, this machine excels in achieving precise and rapid forming features due to its flexible and highly stable ten-axis CNC system. The multi-axis linkage promotes the one-time forming of springs with complex geometries, ensuring that manufacturers receive industry-leading product consistency and precision.

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A standout feature of the KCT-1020 is its camless design paired with an advanced intelligent CNC system, simplifying product changeovers and parameter adjustments significantly. The traditionally protracted setup process is condensed, substantially reducing debugging time and enhancing setup efficiency by over 50%. This transformation aligns seamlessly with the trend of flexible production, accommodating small batches and a variety of products, thereby providing valuable market response time for suppliers.

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In summary, the KCT-1020 is not just a high-performance forming machine but a vital asset for spring manufacturing factories looking to evolve toward intelligent and efficient production methods. With its faster setup, broader adaptability, and exceptional precision, it injects new energy into spring production, driving the industry in China forward to meet higher standards.

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    Model KCT-1020WZ
    Number Of Axes 10
    Wire Diameter Φ0.2–2.0 mm
    Max. Wire Feed Speed 120 m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9 kW
    Quill Servo Motor 1.0 kW
    Former Servo Motor 0.85 kW × 8
    Spinner Servo Motor 0.4 kW
    Air Pressure 0.2–0.4 Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60 Hz
    Dimension (L × W × H) 1500 × 1160 × 1800 mm
    Weight 1500 KG

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    Frequently Asked Questions

    1 What wire diameter range is compatible with the KCT-1020WZ spring coiling machine?
    The KCT-1020WZ is designed to handle wire diameters ranging from Φ0.2 mm to Φ2.0 mm, making it suitable for a wide variety of spring production applications.
    2 How many CNC axes does the KCT-1020WZ feature?
    The machine is equipped with 10 CNC-controlled axes, providing high flexibility and precision for complex spring geometries and forming operations.
    3 What is the maximum wire feed speed of the KCT-1020WZ?
    The KCT-1020WZ supports a maximum wire feed speed of 120 m/min, ensuring high production efficiency while maintaining consistent spring quality.
    4 What power supply is required to operate the KCT-1020WZ?
    The machine requires a three-phase power supply at 380V, 50/60 Hz (3P/380V 50/60 Hz), which is a standard industrial power configuration widely available in manufacturing facilities.
    5 What are the overall dimensions and weight of the KCT-1020WZ?
    The KCT-1020WZ has overall dimensions of 1500 × 1160 × 1800 mm (L × W × H) and weighs approximately 1,500 kg, so adequate floor space and structural support should be planned during installation.
    6 How many servo motors does the KCT-1020WZ use, and what are their specifications?
    The KCT-1020WZ utilizes multiple servo motors for different functions: a 2.9 kW feed servo motor, a 1.0 kW quill servo motor, eight former servo motors at 0.85 kW each, and a 0.4 kW spinner servo motor — delivering precise and independent control over each forming axis.