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China KCT-1020 Ten-Axis Camless CNC Universal Spring Forming Machine - Leading Suppliers and Factory Solutions

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In the realm of precision spring manufacturing, efficiency and accuracy remain paramount. Introducing the KCT-1020 ten-axis camless CNC universal spring forming machine—a pioneering solution crafted to meet the essential demands of manufacturers. Featuring an innovative crank forming system that discards the traditional cam structure, this machine can execute intricate movements while eliminating cumbersome mechanical adjustments. As a result, it revolutionizes machine setup speed, propelling production efficiency to new heights.

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This robust machine accommodates wire diameters ranging from 0.2 mm to 2.0 mm, perfectly aligning with the processing requirements for medium and fine wire diameter precision springs. Whether producing compression springs, tension springs, torque springs, or complex coiled springs, the KCT-1020 guarantees precise and swift forming through the adaptability and stability of its ten-axis CNC system. The multi-axis linkage enables the creation of springs with intricate geometries in a single operation, ensuring unmatched product consistency and accuracy that set industry benchmarks.

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Notably, its camless design in conjunction with an intelligent CNC system facilitates seamless product changeover and parameter adjustments. The traditionally lengthy setup process is simplified enormously, significantly cutting down debugging time and boosting setup efficiency by over 50%. This transformation aligns with the growing trend towards flexible production, catering to small batches and diverse varieties, thus providing suppliers valuable time to respond to market demands.

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In conclusion, the KCT-1020 is not merely a high-performance forming machine; it is a vital asset for spring manufacturing factories looking to evolve towards intelligent and efficient production. With quicker setup times, broader adaptability, and outstanding precision, it injects new energy into spring production, continuously elevating industry standards. China-based suppliers can leverage this advanced machine to enhance their competitive edge in the global market.

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    Model KCT-1020WZ
    Number Of Axes 10
    Wire Diameter Φ0.2–2.0mm
    Max. Wire Feed Speed 120m/min
    Spring Index 3
    Feed Roller Group 2 Groups
    Feed Servo Motor 2.9kW
    Quill Servo Motor 1.0kW
    Fomer Servo Motor 0.85kW × 8
    Spinner Servo Motor 0.4kW
    Air Pressure 0.2–0.4Pa
    Air Cylinder 5
    Probe 5
    Power 3P / 380V 50/60Hz
    Dimension (L×W×H) 1500 × 1160 × 1800mm
    Weight 1500 KG
    Product Detail Display
    Frequently Asked Questions
    What wire diameter range is compatible with the KCT-1020WZ spring coiling machine?
    The KCT-1020WZ is designed to handle wire diameters ranging from Φ0.2mm to Φ2.0mm, making it suitable for a wide variety of spring production applications.
    How many servo axes does the KCT-1020WZ feature?
    The machine is equipped with 10 servo axes in total, including feed, quill, former (×8), and spinner servo motors, enabling highly precise and complex spring forming.
    What is the maximum wire feed speed of the KCT-1020WZ?
    The KCT-1020WZ can achieve a maximum wire feed speed of 120 meters per minute, ensuring high productivity for large-scale spring manufacturing operations.
    What power supply is required to operate the KCT-1020WZ?
    The machine requires a 3-phase power supply at 380V, 50/60Hz. Please ensure your facility's electrical infrastructure meets these specifications before installation.
    What are the overall dimensions and weight of the KCT-1020WZ?
    The KCT-1020WZ measures 1500 × 1160 × 1800mm (L×W×H) and weighs approximately 1500 KG. Adequate floor space and load-bearing capacity should be confirmed prior to installation.
    What air pressure is required for the KCT-1020WZ pneumatic system?
    The machine operates with an air pressure range of 0.2–0.4 Pa and is equipped with 5 air cylinders and 5 probes to support stable and accurate automated spring forming processes.